<![CDATA[Concrete Patios, Concrete Pool Decks, Concrete Driveways, ICF Construction, Concrete Polishing & Coatings - Blog]]>Sun, 28 Apr 2024 10:52:22 -0500Weebly<![CDATA[Why choose ICF Construction over traditional poured walls or block walls?]]>Fri, 22 Mar 2024 12:47:49 GMThttps://masterconcretemn.com/blog/why-choose-icf-construction-over-traditional-poured-walls-or-block-wallsICF Contractor, ICF Installer, ICF Company Near Me, Twin Cities, Minnesota, Ham Lake, ICF Installer Near Me, ICF Contractor Near Me

​In the world of sustainable and efficient building practices, Insulated Concrete Form (ICF) construction stands out as a beacon of innovation. ICF construction involves the use of interlocking hollow blocks made of insulating foam, which are filled with reinforced concrete to create a solid structure. This method offers many advantages over traditional construction techniques, making it a popular choice for residential, commercial, and industrial projects alike. Let's delve into the benefits of ICF construction:
  1. Energy Efficiency: One of the most significant advantages of ICF construction is its exceptional energy efficiency. The insulating properties of the foam blocks or panels create a thermal barrier that significantly reduces heat transfer, thereby minimizing the need for heating and cooling. This leads to lower energy consumption and decreased utility bills, contributing to both financial savings and environmental sustainability.
  2. Superior Insulation: Unlike traditional building materials, such as wood or concrete blocks or poured concrete walls, ICF structures provide superior insulation throughout the entire building envelope. This results in consistent indoor temperatures, reduced thermal bridging, and enhanced comfort for occupants. Additionally, the airtight nature of ICF construction helps prevent drafts and moisture infiltration, improving indoor air quality and reducing the risk of mold and mildew growth.
  3. Durability and Strength: ICF construction produces buildings that are exceptionally durable and resilient. The combination of reinforced concrete and foam insulation creates structures that can withstand extreme weather conditions, including hurricanes, earthquakes, and wildfires. This durability not only ensures the safety and security of occupants but also reduces maintenance and repair costs over the lifespan of the building.
  4. Sound Insulation: In addition to thermal insulation, ICF construction offers excellent sound insulation properties. The dense concrete core combined with the insulation provided by the foam blocks or panels effectively dampens sound transmission, resulting in quieter indoor environments. This is particularly advantageous for buildings located in urban areas or near busy roadways, where noise pollution can be a concern.
  5. Speed of Construction: ICF construction is known for its efficiency and speed of installation. The interlocking blocks or panels can be quickly assembled on-site, reducing construction time and labor costs. Moreover, the simplicity of the system allows for faster integration of other building components, such as electrical and plumbing systems, further expediting the construction process. ICF blocks also have internal framing strips built in to them so finishes on the inside and outside can be fastened directly to them without building any additional walls.
  6. Design Flexibility: Despite its rigid appearance, ICF construction offers remarkable design flexibility. The modular nature of the foam blocks or panels allows for customization of shapes and sizes to accommodate various architectural styles and design requirements. Additionally, ICF structures can easily incorporate features such as curved walls, arches, and large openings, offering architects and builders endless possibilities for creative expression.
  7. Environmental Sustainability: From reduced energy consumption to minimal construction waste, ICF construction aligns with principles of environmental sustainability. The use of recycled materials in the production of foam insulation, coupled with the long lifespan and energy-efficient properties of ICF buildings, contributes to lower carbon emissions and a smaller ecological footprint compared to traditional construction methods.
In conclusion, Insulated Concrete Form construction offers a host of advantages that make it a compelling choice for builders, architects, and homeowners seeking sustainable, energy-efficient, and resilient building solutions. There are many different brands of ICF block including Fox Block, Superform, Nudura, and Logix. From superior insulation and durability to design flexibility and environmental sustainability, ICF construction embodies the future of building technology, paving the way for a more efficient and resilient built environment.
Master Concrete Company is your local ICF expert in the Twin Cities metro area. Contact us today for a quote or consultation on your ICF project:
website: www.MasterConcreteMN.com
email Ryan@MasterConcreteMN.com
Phone: 612-615-1811. 

Click Here for a Quote

Ryan Hendrickson

Owner @ Master Concrete Company - 22 years of hands-on experience in the concrete industry including decorative concrete, polishing and ICF construction. 

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<![CDATA[What are polished concrete floors?]]>Fri, 26 Feb 2021 06:00:00 GMThttps://masterconcretemn.com/blog/what-are-polished-concrete-floorsPicture
Polished concrete floors are a finished floor system that is created by running a series of diamond tooling passes and product applications to an existing concrete floor. Polished concrete can be installed on most types of concrete floors; some of the floors are new concrete, others have been around for many years and have been underneath other types of flooring systems like carpet, tile, vinyl or wood.  One of the biggest items to be aware of with polished concrete is that the existing concrete will play a very large role in the finished look after polishing. The polishing process doesn’t change what is already in place, it only enhances the beauty and durability. The best comparison is to imagine a rough unfinished wood floor and then hiring somebody to come in and finish/sand/clearcoat that wood. If there is wood grain patterns or knots in certain areas they will remain but have a more finished appearance. Polished concrete is very similar, the biggest difference is some of these characteristics will not be known until after the initial cutting pass is complete and the aggregate below is exposed. The placement and finishing techniques used to pour and finish the concrete when its initially installed could play a large role in the outcome of a polished concrete floor. These characteristics are part of the beauty of polished concrete, every floor is different!

​The first step is to remove the existing flooring, sealers, residue or adhesive. Once this is complete, the next step is to repair any cracks or chips; this is typically done with a 2-part resin repair product mixed in with some concrete dust from the floor to try and match it as close as possible. Control joints are typically filled in with a flexible polyurea joint filler and shaved smooth with the floor. Joint filler comes in a variety of colors to either match closely or something complimentary to the finished floor. Some of our customers like the control joints to stand out with a contrasting color, others prefer them to blend in as close as possible. Control joints are “planned cracks” and should only be filled in with a flexible material so they don’t inhibit future cracking or movement. Filling control joints also keeps them from collecting dirt and debris, making the floor easier to clean.
Once the floor is down to bare concrete and repairs are complete its time to start grinding! The hardness and condition of the floor may determining what bond and grit diamond tooling is used; we generally start our grinding using a 25, 50 or 60 grit metal bond diamond tooling. The initial cut of the floor will likely expose some of the aggregate below. The majority of our floors are a “sand” finish and only expose a fine aggregate. Floors that require a larger aggregate exposure may require additional passes or different tooling to create that appearance.
Once the initial grinding phase is complete we generally apply a resin type grout to the entire floor, this fills in most of the microscopic pinholes and hairline cracks. The resin is troweled over the entire floor and generally cures within an hour. The majority of this product is removed with the next grinding pass, the pinholes and cracks are now filled.  This grouting process adds an additional step to the installation but leaves a much better finished product.
Applying a densifier to the floor hardens the concrete, makes it easier to polish, and helps the floor resist stains and wear and tear. The densifier is applied generously to the floor and allowed to soak in for a period of time. After the densifier is applied, resin bond diamond tooling is used up to an 800 or 1500 grit polish to finish off the floor. Some floors may be polished as high as 3000 grit but this is less common.  Burnishing the floor at completion removes any residue left from the resin tooling and gives the floor a clean finished appearance. Adding a stain guard or stain repellant can help with the longevity of floors and create a more even look, stain guards will also help. Stain guards may need to be reapplied over time if they are subject to high levels of traffic.
 
Cleaning polished concrete floors requires no special equipment or products unless your project is very large. Using a non abrasive pad or mop and neutral PH cleaner is all that is required. Larger floors and commercial spaces may have walk behind scrubbers or floor cleaners fitted with the correct pads and cleaning chemicals.
Contact Master Concrete Company for all of your concrete grinding & polishing needs via our website www.MasterConcreteMN.com email Ryan@MasterConcreteMN.com or call us 612-615-1811. 

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<![CDATA[Spring is right around the corner.....]]>Fri, 28 Feb 2020 20:23:02 GMThttps://masterconcretemn.com/blog/spring-is-right-around-the-cornerSpring thaw is just around the corner and its time to think about projects around the house. Most home-improvement contractors spring schedules are filling up quickly and they are looking forward to another busy year! Concrete contractors will be in high demand in the Twin Cities; less and less people are coming into this demanding trade and finding a quality concrete contractor is not always easy. If your thinking about getting a new concrete driveway or patio, now is the time to sign up for an estimate. Don't wait until spring is here or you may be waiting until late summer or fall to complete your project.  Be sure to read through estimates thoroughly and ensure you are comparing the same "specs" for your project if your getting multiple quotes. Prepping a new driveway or patio is key to long term success and durability in our climate. Our Minnesota freeze-thaw cycles can be brutal on exterior concrete.
Be sure to look for the following items in your proposal:
  1. Compacted Gravel Base -  4" is the minimum recommendation 
  2. Rebar Size & Spaing - 1/2" steel rebar @ 30" on center is standard practice at Master Concrete Company, fiberglass bar is a new trend and may become more mainstream in the coming years as it will not rust/corrode when exposed to moisture, its easier to handle and install & provides similar reinforcement capabilities. 
  3. Concrete Thickness - 4" average is the minimum recommendation, 5" thick driveways are also common but not required.
  4. Concrete Type - A 4500 PSI exterior mix with a microfiber additive is recommended for driveways & patios
  5. Control Joints - These "planned cracks" should be installed no further than 7' apart to minimize random cracking.
  6. Sealer - Driveways should get a curing compound applied immediately after finishing and a siloxane sealer applied at 28 days to ensure longevity and protection against moisture, salts & freeze/thaw. Stamped & Colored patios should have an acrylic sealer with anti-slip additive to aid with traction. 
Also note what is and is not included when it comes to yard protection from equipment, landscaping, grading, permits & underground utilities.  These items are not always mentioned in an estimate but be sure to know who is responsible for what before your project starts. 

Contact Master Concrete Company today to get an estimate on your concrete project and get it scheduled for 2020. Ryan@MasterConcreteMN.com OR 612-615-1811 
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